Aircraft Electrician Installer A220

Competency-based
ONET: 49-2091.00

4

Years

65

Skills

600h

Related instructions
Classroom instruction topics
  • Fast Track - Structural - Safety
  • Fast Track - Structural - Administrative Fundamentals
  • Fast Track - Structural - Airbus Operating System (AOS)
  • Fast Track - Structural - Technical Core
  • Sealant - Technical Core
On-the-job training
  • Safety and Workplace Orientation
    • Follow Airbus specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes
    • Recognize and minimize potential hazards
    • Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards
    • Maintain clean work areas
    • Follow PPE procedures
  • Production Technical Set-up
    • Assemble, mechanically adjust, align and modify electronic, mechanical assemblies such as cable and harnesses, circuit boards, chassis assemblies, electronic parts, senor assemblies, and components.
    • Perform mixing, measuring and application of a variety of coating, elastomer, potting, bonding materials and paint to various assemblies
    • Move in process work including components, parts, assemblies, material and completed products using lifting and moving devices as required
    • Select tools and materials
    • Assemble equipment
    • Test and verify set-up
    • Read and understand job specifications
  • Production Technical Operation
    • Perform bonding, wiring, harness board routing, crimping, assembly, disassembly, touch up, rework, masking, coating, modifications and housekeeping using a variety of hand tools, in process checks using appropriate measurement tooling/equipment, assembly
    • Work from approved engineering drawings, specifications, manufacturing process plans and other written instructions
    • Use a wide variety of measuring instruments to perform visual, dimensional and mechanical checks
    • Follow the production schedule
    • Monitor and inspect products
    • Complete assembly processes and verification to enable vacuum baking and backfilling processes of production hardware
    • Follow procedures in accordance with planning documents to complete assemblies without defect using manufacturing supplement documentation
    • Demonstrate proficiency of the skills necessary to complete the. Detailed requirements, processes and verification criteria for in-process testing requirements in compliance with program specifications
    • Document work; document production process; document adjustments made during production
    • Maintain accurate recording of OJL
  • Quality Production and Quality Assurance
    • Visually inspect materials, products, parts, and finished goods
    • Perform product quality checks
    • Demonstrate awareness of/identify defects and causes of rework
    • Interpret tolerances using technical drawings and job specifications
    • Adhere to customer-specific quality guidelines
    • Follow employer-specific quality guidelines
    • Use trade-related math to measure and inspect work
    • Maintain logs, records, required certifications and paperwork
    • Monitors shelf life and calibration expiration dates for materials and tools used
    • Identify and report non-compliant stock, material, parts, and finished goods
    • Document all quality tests; understand implications and consequences of documentation
    • Use applicable systems to report results and document work
  • Routine Equipment Maintenance
    • Inspect equipment and employ basic awareness of maintenance concepts
    • Identify a malfunctioning machine
    • Follow general lubrication guidelines
    • Apply preventative maintenance practices effectively; utilize manufacturer-specific guidelines where appropriate
    • Follow basic troubleshooting guides
    • Assist and communicate with management and team members regarding equipment malfunction(s)
    • Demonstrate ability to recognize and/or solve electrical problem(s)
    • Adhere to requirements and procedures to complete tasks in accordance with planning instructions used in wire cutting and marker preparation
  • Inventory and Material Processes
    • Demonstrate the ability to pull necessary materials for specific work packages
    • Identify material management processes
    • Compare inventory flow to roles and responsibilities
    • Apply "lean" manufacturing principles to workplace processes
    • Demonstrate awareness of logistics related to raw material and customer deliveries by relating the work packages to the required material
  • General Business Knowledge
    • Use software applications necessary for competing production processes in a manufacturing production equipment
    • Apply basic business terms to manufacturing-related workplace processes and activities
    • Describe the flow of work: "upstream" or "downstream"
  • Continuous Improvement (Airbus Operating System)
    • Participate in continuous improvement activity for professional growth
    • Minimize and remove waste - environmental, material, processes, and manufacturing
    • Apply root cause analysis to improve the manufacturing process
    • Adapt to process changes when introduced
    • Participate in cross-training opportunities
    • Suggest process improvements - both business and manufacturing
  • General Assembly
    • Perform workmanship/test inspections and verification
    • Perform repair and rework of components and assemblies to ensure optimal operation
    • Follow and adhere to detailed requirements and procedures to apply a highly uniform, thin, durable coating of conformal coating on electronic assemblies by hand application, spray application or dipping
    • Demonstrate proficiency of skills necessary to complete requirements, processes, and verification criteria of marking requirements for assemblies including following chemical mixing instructions
    • Adhere to requirements and procedures to complete painting processes of products including the use of chemical Aldine conversion coating using the. Touch up paint booth
    • Follow procedures to successfully accomplish a braided addition to an existing harness assembly
    • Follow procedures in accordance with applicable engineering documents and production planning to build wire harness assembly level assemblies without defect
    • Participate in quality inspections
    • Disassemble, modify, rework, reassemble and test experimental or prototype assemblies and subassemblies according to specifications and under simulated conditions
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