Fast Track - Structural - Administrative Fundamentals
Fast Track - Structural - Airbus Operating System (AOS)
Fast Track - Structural - Technical Core
Sealant - Technical Core
On-the-job training
Safety and Workplace Orientation
Follow Airbus specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes
Recognize and minimize potential hazards
Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards
Maintain clean work areas
Follow PPE procedures
Production Technical Set-up
Assemble, mechanically adjust, align and modify electronic, mechanical assemblies such as cable and harnesses, circuit boards, chassis assemblies, electronic parts, senor assemblies, and components.
Perform mixing, measuring and application of a variety of coating, elastomer, potting, bonding materials and paint to various assemblies
Move in process work including components, parts, assemblies, material and completed products using lifting and moving devices as required
Select tools and materials
Assemble equipment
Test and verify set-up
Read and understand job specifications
Production Technical Operation
Perform bonding, wiring, harness board routing, crimping, assembly, disassembly, touch up, rework, masking, coating, modifications and housekeeping using a variety of hand tools, in process checks using appropriate measurement tooling/equipment, assembly
Work from approved engineering drawings, specifications, manufacturing process plans and other written instructions
Use a wide variety of measuring instruments to perform visual, dimensional and mechanical checks
Follow the production schedule
Monitor and inspect products
Complete assembly processes and verification to enable vacuum baking and backfilling processes of production hardware
Follow procedures in accordance with planning documents to complete assemblies without defect using manufacturing supplement documentation
Demonstrate proficiency of the skills necessary to complete the. Detailed requirements, processes and verification criteria for in-process testing requirements in compliance with program specifications
Document work; document production process; document adjustments made during production
Maintain accurate recording of OJL
Quality Production and Quality Assurance
Visually inspect materials, products, parts, and finished goods
Perform product quality checks
Demonstrate awareness of/identify defects and causes of rework
Interpret tolerances using technical drawings and job specifications
Adhere to customer-specific quality guidelines
Follow employer-specific quality guidelines
Use trade-related math to measure and inspect work
Maintain logs, records, required certifications and paperwork
Monitors shelf life and calibration expiration dates for materials and tools used
Identify and report non-compliant stock, material, parts, and finished goods
Document all quality tests; understand implications and consequences of documentation
Use applicable systems to report results and document work
Routine Equipment Maintenance
Inspect equipment and employ basic awareness of maintenance concepts
Identify a malfunctioning machine
Follow general lubrication guidelines
Apply preventative maintenance practices effectively; utilize manufacturer-specific guidelines where appropriate
Follow basic troubleshooting guides
Assist and communicate with management and team members regarding equipment malfunction(s)
Demonstrate ability to recognize and/or solve electrical problem(s)
Adhere to requirements and procedures to complete tasks in accordance with planning instructions used in wire cutting and marker preparation
Inventory and Material Processes
Demonstrate the ability to pull necessary materials for specific work packages
Identify material management processes
Compare inventory flow to roles and responsibilities
Apply "lean" manufacturing principles to workplace processes
Demonstrate awareness of logistics related to raw material and customer deliveries by relating the work packages to the required material
General Business Knowledge
Use software applications necessary for competing production processes in a manufacturing production equipment
Apply basic business terms to manufacturing-related workplace processes and activities
Describe the flow of work: "upstream" or "downstream"
Continuous Improvement (Airbus Operating System)
Participate in continuous improvement activity for professional growth
Minimize and remove waste - environmental, material, processes, and manufacturing
Apply root cause analysis to improve the manufacturing process
Adapt to process changes when introduced
Participate in cross-training opportunities
Suggest process improvements - both business and manufacturing
General Assembly
Perform workmanship/test inspections and verification
Perform repair and rework of components and assemblies to ensure optimal operation
Follow and adhere to detailed requirements and procedures to apply a highly uniform, thin, durable coating of conformal coating on electronic assemblies by hand application, spray application or dipping
Demonstrate proficiency of skills necessary to complete requirements, processes, and verification criteria of marking requirements for assemblies including following chemical mixing instructions
Adhere to requirements and procedures to complete painting processes of products including the use of chemical Aldine conversion coating using the. Touch up paint booth
Follow procedures to successfully accomplish a braided addition to an existing harness assembly
Follow procedures in accordance with applicable engineering documents and production planning to build wire harness assembly level assemblies without defect
Participate in quality inspections
Disassemble, modify, rework, reassemble and test experimental or prototype assemblies and subassemblies according to specifications and under simulated conditions