Aircraft Mechanic & Service Technician

Competency-based
ONET: 49-3011.00

1

Years

69

Skills

292h

Related instructions
Classroom instruction topics
  • FAST TRACK Mechanical - Administrative Fundamentals
  • Sealant - Technical Core
  • FAST TRACK Mechanical - Safety
  • FAST TRACK Mechanical - Airbus Operating System (AOS)
  • FAST TRACK Mechanical - Technical Core
On-the-job training
  • Safety and Workplace Orientation
    • Follow Airbus specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes.
    • Recognize and minimize potential hazards.
    • Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards.
    • Maintain clean work areas
    • Follow PPE procedures
  • Quality Production and Quality Assurance
    • Visually inspect materials, products, parts, and finished goods.
    • Perform product quality checks.
    • Demonstrate awareness of/identify defects and causes of rework.
    • Interpret tolerances using technical drawings and job specifications.
    • Adhere to customer-specific quality guidelines.
    • Follow employer-specific quality guidelines.
    • Use trade-related math to measure and inspect work.
    • Select and use various hand and mechanical metrology tools, such as calipers, dial and electronic indicators, gauge blocks, optical comparators, Coordinate Measuring Machines (CMM), to assure quality product.
    • Identify and report non-compliant stock, material, parts, and finished goods.
    • Document all quality tests; understand implications and consequences of documentation.
    • Use applicable systems to report results and document work.
  • Routine Equipment Maintenance
    • Inspect equipment and employ basic awareness of maintenance concepts.
    • Identify a malfunctioning machine.
    • Follow general lubrication guidelines.
    • Apply preventative maintenance practices effectively; utilize manufacturer-specific guidelines where appropriate.
    • Follow basic troubleshooting guides.
    • Assist and communicate with maintenance personnel regarding equipment malfunction(s).
    • Demonstrate ability to recognize and/or solve mechanical problem(s).
    • Use autonomous maintenance principles.
  • General Busniess Knowledge
    • Describe the importance of plant and departmental goals, e.g., Key Performance Indicators.
    • Apply basic business terms to manufacturing-related workplace processes and activities.
    • Describe the flow of work: “upstream” or “downstream.”
  • Production Equipment Set-up
    • Perform mechanical set-up per employer’s Standard Operating Procedure, and equipment manufacturer’s specifications.
    • Read and interpret production orders.
    • Plan and identify set-up requirements.
    • Use appropriate hand and power tools.
    • Select tools and materials.
    • Assemble equipment.
    • Test and verify set-up.
    • Read and understand job specifications.
  • Production Equipment Operation
    • Use appropriate hand and power tools.
    • Use technical drawings, formulas, and process control sheets efficiently.
    • Operate production equipment: startup, run, and shutdown.
    • Follow the production schedule.
    • Monitor and inspect products.
    • Monitor and adjust equipment as needed.
    • Disassemble equipment and components, if appropriate.
    • Sanitize equipment per employer standards, if applicable.
    • Document work; document production process; document adjustments made during production.
    • Maintain accurate recording of OJL.
  • Inventory and Material Process
    • Demonstrate the ability to pull necessary materials for specific work packages.
    • Identify material management processes.
    • Compare inventory flow to roles and responsibilities.
    • Apply “lean” manufacturing principles to workplace processes.
    • Demonstrate awareness of logistics related to raw material and customer deliveries by relating the work packages to the required material.
  • Continuous Improvement (Airbus Operating System)
    • Participate in continuous improvement activity for professional growth.
    • Minimize and remove waste - environmental, material, processes, and manufacturing.
    • Apply root cause analysis to improve the manufacturing process.
    • Adapt to process changes when introduced.
    • Participate in cross-training opportunities.
    • Suggest process improvements - both business and manufacturing.
  • General Assembly
    • Repetitive to non-repetitive assembly and subassemblies of installation and torquing of bolts and all other fasteners
    • Repetitive to non-repetitive assembly and subassemblies of learning how to work in confined spaces
    • Work with diagrams and drawings
    • Participate in Quality inspections
    • May disassemble, modify, rework, reassemble and test experimental or prototype assemblies and subassemblies according to specifications and under simulated conditions.
    • Install and/or torque hydraulic lines and fittings.
    • Installation of fuel lines.
    • Installation and/or rigging of mechanical components.
    • Perform testing of system components via work instructions
    • Utilize test equipment during execution of system tests, where required.
    • Energize/De-energize hydraulic systems.
    • Installation of safetying devices, eg. cotter pins, safety cable, lockwire, etc.
    • Demonstrate ability to perform drilling operations as needed.
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