Cox Machine, Inc

On-the-job Training

• Orientation
  • Demonstrate basic safety procedures
  • Demonstrate how to determine acceptable quality on a product
  • Demonstrate knowledge of KPI training
  • Take a tour of the facility
  • Demonstrate how to spindle warm up
• Machine Set Up - 3 Axis
  • Demonstrate setting X, Y, Z
  • Demonstrate setting up tool offset
  • Demonstrate using indicator to verify tooling flatness/dial in hole
  • Demonstrate how to correctly set-up a tool in a collet holder, heat shrink, side lock, hydro check
  • Demonstrate how to load programs
  • Demonstrate using matrix to check out tools
  • Demonstrate how to follow dispatch list for which job to run
• Preparation for a Job
  • Verify materials for the work order and quantity
  • Pull up set-up information and non-standard tools on PC
  • Demonstrate how to load material/verify grain direction if needed
• Machine Operation - 3 Axis
  • Demonstrate how to run prove out part
  • Submit first part to inspection for buy off
  • Demonstrate how to record results on inspection plan
  • Demonstrate how to run production of parts while keeping up with tight tolerance
  • Demonstrate how to verify all parts are conforming
  • Demonstrate how to Burr parts as required
  • Demonstrate how to clock in/out of jobs
• GUI Training
  • Demonstrate how to claim parts in GSS
  • Demonstrate how to locate engineering on tree
  • Demonstrate how to locate appropriate material
  • Demonstrate how to verify planning/operations
  • Demonstrate the Andon light
  • Demonstrate "don't panic"
  • Demonstrate the use of general hand tools
• Burr Guidelines
  • Demonstrate how to properly de-tab parts
  • Demonstrate how to use the DOTCO pad for different material types
  • Observe/Check coolant level (visual)
• Maintaining Equipment
  • Observe/Check way lube/spindle oil (visual)
  • Observe/Check for leaks (visual)
  • Observe/Check air filters (visual)
  • Submit maintenance ticket
  • Demonstrate/train using proper types of measurement
• Quality Inspection
  • Demonstrate/train using proper equipment to complete a task
  • Demonstrate the Faro Arm training
  • Demonstrate by reviewing requirements for COV testing
  • Demonstrate the reading/drawing for Blueprint interpretations
  • Demonstrate how to wipe down machine and tool holders
• 6S
  • Demonstrate how to inspect tools for damage
  • Demonstrate how to check that all machine guards are in place
  • Demonstrate the check off on all 6S tasks
  • Demonstrate the Hoist training procedures when moving product
• Safety Training
  • Demonstrate the ability to adhere to proper on-the-job safety training
  • Demonstrate safety techniques shared in classroom training
  • Demonstrate safety knowledge through testing and certification