Assembly Welder
Competency-based
ONET: 51-4121.00
1
Years
104
Skills
147h
Related instructions
Classroom instruction topics
- Safety
- Webco Specific
- Blueprint Reading
- Math & Measurement
- Hand & Power Tools
- Weld Symbols
- Welding Theory
- Welding Technique
- Inspection & Defects
- Labs
On-the-job training
- Safety
- General Shop Safety
- Hand & Power Tool Safety (Guarding, Pinch points, etc.)
- PPE & Personal Safety (Hands, Eyes, Ears, Lifting)
- Webco Safety (SDS, Job Hazard Analysis, Lock out tag out, Emergencies, Injury reporting, Locations of Fire extinguishers & Eyewash stations,)
- Welding Safety (Fire, Electrical, Fumes, Cylinders, etc.)
- OSHA 10
- Forklift Training
- Overhead Crane Operation
- Webco Specific
- Webco Terminology
- Webco Departments, Floor, and Flow
- Who Is Who & Interdepartmental Communication
- Epicor
- Travelers
- General Job Processing & 1st Article Inspection
- Standard Work (Welders)
- Playbooks
- Non-Conformance process
- Quality Overview
- Reading & Applying a WPS
- Welding Standards & Code Basics
- Math & Measurement
- Whole Numbers (+, -, x, /)
- Decimals (+, -, x, /)
- Fractions (+, -, x, /)
- Converting Decimals to Fractions
- Percentages & Temperatures
- Angles & Area
- Linear Measurement (tape to 1/32")
- Finding Square and Tools Used
- Compass & Protractor
- Calipers & Micrometers
- Hand & Power Tools
- Hand Tools (Hammers, Punch, Chisel, Wrenches, Screw drivers, Pliers, Clamps, etc.)
- Power Tools (Scrape-n-burr, Air tools, Burr bit set, Grinders, Drills, etc.)
- Blueprint Reading
- Types of Drawings
- Interpreting Multi-view Drawings
- Types of Lines
- Detail Box
- Tolerance, Alignment, & Fit-up
- Assembly/Interpreting the Whole Blueprint
- Welding Theory
- Metallurgy (Ferrous vs Non, How Steel is Made, History of steel, Alloys, Why shielding gas is needed)
- Physical Properties of Steel
- Mechanical Properties of Steel
- Electrical Theory (Electron Movement, Amps/Volts, Duty Cycle, Polarity)
- Different Weld Processes
- Weld Joints & Positions
- Weld Types & Configurations
- Weld Symbols
- Welding symbol
- Fillets
- Grooves
- Other Symbols
- Blueprint Integrations & 1E0099
- Welding
- Machine (Parts, Assembly, Maintenance, Settings)
- Cylinders
- Consumables, Electrodes, & Filler Metals
- Base Metal Prep & Workmanship
- Technique
- Alignment/Distortion & Jigs/Fixtures
- Cutting Processes & Equipment
- Cleaning & Repairs
- D1.1 & 1E0099
- Qualifications
- Inspection & Defects
- Identifying Defects and Their Causes
- Basics Of Visual Inspection
- Tools (Fillet Gauges, V-wac, Palmgren, High Low, etc.)
- Codes And Measuring To Conformance
- Guided Labs
- Pad Welds
- Crater Fills
- Tie-ins/Start Stops
- Five Types of Joints
- Fillet 1-3
- Groove 1-3
- Joint Gaps
- Round Parts
- Distortion
- Repairs
- Qualification: Tack
- Qualification: Sheet
- Assembly To Blueprint
- Measurement & Conformance
- Behavioral Competency
- Participation and focus in team discussions/meetings
- Focus during independent work
- Openness to new ideas and change
- Ability to deal with ambiguity by exploring, asking questions, etc.
- Knows when to ask for help
- Able to demonstrate effective group presentation skills
- Able to demonstrate effective one-on-one communication skills
- Maintains an acceptable attendance record
- Reports to work on time
- Completes assigned tasks on time
- Uses appropriate language
- Demonstrates respect for customers, co-workers, and supervisors
- Demonstrates trust, honesty, and integrity
- Requests and performs work assignments without prompting
- Appropriately cares for personal dress, grooming and hygiene
- Maintains a positive attitude
- Cooperates with and assists co-workers
- Follows instructions/directions
- Able to work under supervision
- Able to accept constructive feedback and criticism
- Able to follow safety rules
- Able to take care of equipment and workplace
- Able to keep work area neat and clean
- Able to meet supervisor's work standards
- Able to not let personal life interfere with work
- Adheres to work policies/rules/regulations
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