Industrial Mechanic Apprenticeship - IDEA

Competency-based occupation
Onet code: 49-9041.00

2

Years

100

Skills

400h

Related instruction
Classroom Instruction Topics
  • Basic & Intermediate Hydraulics
  • Pumping Systems
  • Precision Measuring Tools
  • Mechanical Drives 1
  • Mechanical Drives 2
  • Mechanical Drives 3
  • Intro Into Bearings
  • Fasteners & Gaskets
  • Advanced Pneumatics
  • Troubleshooting Pneumatics
  • Advanced Hydraulics
  • Troubleshooting Hydraulics
  • Welding
  • Basic Pneumatics
  • Basic & Intermediate Pneumatic
  • Intermediate Hydraulics
On-the-job Training
  • Industrial Safety
    • Summarize OSHA Act/General Safety and Health Provisions according to standards
    • Select and analyze the proper codes for any application of the code in the field
    • Properly examine material safety data sheets, lockout/tag out procedures, and protective clothing
    • Knowledge of relevant equipment, policies, procedures and strategies related to employer
    • Knowledge of raw materials, production processes, and quality control
    • Operate equipment to demonstrate proper use or to analyze malfunctions
    • Set up and test industrial equipment to ensure that it functions properly
    • Return machine to service
    • Test for proper operation
    • Comply with environmental regulations
    • Identify, report & take corrective action on unsafe & out-of-compliance conditions and behaviors regarding safety
    • Comply with safety requirements and standards and initiate safety protocols at all times
    • Install lockout protective devices
    • Acquire PPE and tools according to safety protocol
  • Preventative Maintenance
    • Operate welding equipment
    • Analyze test or performance data to assess equipment operation
    • Observe equipment in operation to detect potential problems
    • Knowledge of machines and tools, including their designs, uses, repair and maintenance
    • Examine parts for defects, such as breakage or excessive wear
    • Clean, lubricate or adjust parts, equipment or machinery
    • Maintain inventories of materials, equipment or products
    • Maintain work equipment or machinery
    • Maintain repair or maintenance records
    • Adjust equipment to ensure optimal performance
    • Monitoring/assessing performance of machines and equipment
    • Conducting tests and inspection of products, services, or processes to evaluate quality or performance
    • Watching gauges, dials or other indicators to make sure machine is working properly
    • Maintain equipment logs that record performance problems, repairs, calibrations or tests
    • Perform scheduled preventative maintenance tasks, such as checking, cleaning or repairing equipment, to detect and prevent problems
    • Perform preventative maintenance and calibration of equipment and systems
    • Develop and upgrade preventative maintenance procedures for components, equipment, parts and systems
    • Perform preventative maintenance on the various production and warehouse systems
  • Troubleshooting/Repair/Installation - Mechanical Equipment
    • Inspect mechanical equipment to locate damage, defects or wear
    • Lubricate equipment to allow proper functioning
    • Using either control mechanisms or direct physical activity to operate machines or processes
    • Cut and weld metal to repair broken metal parts, fabricate new parts or assemble new equipment
    • Analyze test results, machine error messages, or information obtained from operators to diagnose equipment problems
    • Operate newly repaired machinery or equipment to verify the adequacy of repairs
    • Reassemble equipment after completion of inspections, testing or repairs
    • Observe and test the operation of machinery or equipment to diagnose malfunctions, using voltmeters or other testing devices
    • Disassemble machinery or equipment to remove parts and make repairs
    • Repair or replace broken or malfunctioning components of machinery or equipment
    • Repair or maintain the operating condition of industrial production or processing machinery or equipment
    • Test mechanical equipment to ensure proper functioning
    • Replace worn, damage or defective mechanical parts
    • Repair worn, damaged or defective mechanical parts
    • Servicing, repairing, adjusting and testing machines, devises, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles
    • Inspecting equipment, structures or materials to identify the cause of errors or other problems or defects
    • Installing equipment, machines, wiring or programs to meet specifications
    • Performing routine maintenance on equipment and determining when and what kind of maintenance is needed
    • Determining causes of operating errors and deciding what to do about it
    • Repairing machines or systems using the needed tools
    • Knowledge of machines and tools, including their designs, uses, repair and maintenance
    • Examine work orders and converse with equipment operators to detect equipment problems and to ascertain whether mechanical or human errors contributed to the problems
    • Connect motor controllers for specific applications
    • Properly demonstrate correct use of motors and controls
    • Identify different motor control operating principles
  • Troubleshooting/Repair/Installation - Electrical Equipment
    • Inspecting equipment, structures or materials to identify the cause of errors or other problems or defects
    • Servicing, repairing, calibrating, regulating, fine-tuning or testing machines, devices and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles
    • Installing equipment, machines, wiring or programs to meet specifications
    • Performing routine maintenance on equipment and determining when and what kind of maintenance is needed
    • Determining causes of operating errors and deciding what to do about it
    • Repairing machines or systems using the needed tools
    • Install repaired equipment in various settings, such as industrial establishments
    • Inspect components of industrial equipment for accurate assembly and installation or for defects, such as loose connections or frayed wires
    • Repair or adjust equipment, machines or defective components, replacing worn parts, such as gaskets or seals in watertight electrical equipment
    • Test faulty equipment to diagnose malfunctions, using test equipment or software
    • Emergency repairs for temporary maintenance of service
    • Modify electrical prototypes, parts, assemblies, and systems to correct functional deviations
    • Identify and resolve equipment malfunctions
    • Assemble and test electrical equipment
    • Adjust and replace defective or improperly functioning circuitry and electrical components as needed
  • Identify, Care and Use of Tools of the Trade
    • Clean equipment, parts or tools to repair or maintain them in good working order
    • Identify and demonstrate the use of measurement instruments
    • Determine types of equipment, tools or materials needed for jobs
    • Determining the kind of tools and equipment needed to do a job
    • Identifying the types of tools needed for a job
    • Calibrate testing instruments and installed or repaired equipment to prescribed specifications
  • Maintaining of Fluid Power Systems (Hydraulics & Pneumatics)
    • Troubleshoot fluid power systems
    • Set up and adjust variable proportional control valves
    • Install and maintain linear and rotary actuators
    • Lay out, install and maintain fluid conductors
    • Install and maintain filters, strainers and related contamination-control equipment
    • Install, start up, maintain and repair power units and associated fluid power circuitry
    • Select and replace fluids for specific applications
    • Install and maintain regulators
    • Install and maintain control valves
    • Explain pneumatic safety and pneumatic transmission of energy
    • Apply fluid power formulas and principles during installation and maintenance procedures of fluid power systems in accordance with accepted scientific principles
  • Demonstrated Use of Drawings, Schematics, etc.
    • Translate assignments into a ladder diagram
    • Take readings and plot them in a chart
    • Read and interpret line diagrams, signals, decisions and action
    • Infuse hydraulic symbols with electrical diagrams to complement the drawings
    • Apply the electrical symbols to schematic drawings
    • Understand the interpretation of one line diagrams and electrical symbols pertaining to industrial controls
    • Design series/parallel circuits
    • Interpret blueprints, specifications or diagrams to inform installation, development or operation activities
    • Providing documentation, detailed instructions, drawings or specifications to tell others about how devices, parts, equipment or structures are to be fabricated, constructed, assembled, modified, maintained or used
    • Knowledge of design techniques, tools and principles involved in production of precision technical plans, blueprints, drawings and models
    • Study blueprints, schematics, manuals or other specifications to determine installation procedures
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