Die Cast Machinist
Hour-based
ONET: 51-4111.00
3
Years
519h
Related instructions
5999h
On-the-job training
Classroom instruction topics
- TCTC Degree (MMT / EGT)
- Reporting Unsafe Conditions
- Proper Workplace Behavior
- Using Proper PPE
- Reporting Workplace Accidents
- Understanding MSDS
- Understanding the Proper Clothing for Task
- Recognizing and Evaluating Hazardous Materials
- OSHA Requirements
- Fire Extinguisher Training
- LOTOTO Training
- First Aid
- Work Area Housekeeping
- Walkways and exit safety
- Proper lifting guidelines
- Machine Guards
- Hand Tool Safety
- Power Tool Safety
- Ladder Safety
- Forklift Training
On-the-job training
- "C" Classification - Spray die per supervisors instruction with die lubricate
- "C" Classification - Operates control panel on die cast machine
- "C" Classification - Ladle aluminum from holding furnace using back ladle technique
- "C" Classification - Pour aluminum into shot sleeve
- "C" Classification - Remove casting from machine
- "C" Classification - Check casting for defect, broke core, etc.and performs quality checks as required by Control Plan
- "C" Classification - Document reading of shot monitor per Control Plan
- "C" Classification - Place casting on conveyor
- "C" Classification - Recognize stuck casting and report to set up personnel
- "C" Classification - Meet minimum production requirements
- "C" Classification - Perform Housekeeping duties as instructed
- "C" Classification - Able to operate trimpress as needed
- "B" Classification - Successfully complete all "C" duties
- "B" Classification - Starts machine without supervision
- "B" Classification - Sprays die with die lubricate without supervision
- "B" Classification - Able to recognize quality problems and report to foreman
- "B" Classification - Assists in removal of stuck casting and performs quality checks as required by Control Plan
- "B" Classification - Able to make minor adjustments to spray, water, etc.
- "B" Classification - Coats ladle daily with ladle coat
- "B" Classification - Exceeds minimum production standards
- "B" Classification - Performs housekeeping duties without supervision
- "B" Classification - Assists in light duty set-ups as needed
- "B" Classification - Assists in other areas as needed
- "A" Classification - Successfully perform all functions of class "C" and "B" operators in addition to:
- "A" Classification - Able to remove stuck castings using brass chisel without supervision
- "A" Classification - Assists in set-up of dies, auto-sprayer, auto-ladler
- "A" Classification - Recognizes most die cast machine problems, loss of pressure, motor failure, etc. and reports to supervisor, assists in repair.
- "A" Classification - Assists in new operator training
- "A" Classification - Recognizes quality problems and assists in correcting variables in the process in accordance with set-up specifications to produce parts in accordance with the quality standards.
- "A" Classification - Assists in set-up and maintenance of machines
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Made in the USA.