Modern Manufacturing Technician
Competency-based
ONET: 17-3026.00
2
Years
36
Skills
552h
Related instructions
Classroom instruction topics
- The Workforce Readines
- Manufacturing I: Safety
- Manufacturing II: Quality
- Manufacturing III: Production
On-the-job training
- Protect self and other workers from accidents and injuries
- Follow employer safety requirements, including the consistent and proper use of protective clothing and personal safety devices
- Maintain a clean and orderly workplace, storing chemicals and corrosive or combustible materials properly and disposing of waste products according to company policies and local/federal laws and regulations
- Use, store and maintain hand-tools properly to eliminate trip hazards, injury, electrocution or damage
- Lift supplies and materials using proper body mechanics and assistive devices, such as hoists, lifts,forklifts and straps
- Report and respond promptly, safely and appropriately to emergency or hazard situation and troubleshoot any issues that may arise
- Awareness of lock-out/tag-out procedures when working around tools and equipment
- Follow area evacuation procedures/plans for situations where they are needed using applicable fire/evacuation drills
- Understand and follow sequence kitting processes and safely utilize necessary tools.
- Understand operational sequence and steps in production process; identify points of transition between different employees in the kitting area and impact on downstream production.
- Identify and obtain the appropriate raw materials for use in production and/or kitting.
- Obtain and properly use the necessary tools for performing the kitting process.
- Fully understand the escalation process for issues related to equipment and/or parts in kitting area.
- Follow kitting process based on recommended takttime, production intervals, inspection intervals or production requirements; and escalate when behind
- Maintain a neat and orderly work-space ensuring that work area is properly marked or cordoned off and eliminating or flagging potential trip hazards created by production materials or products
- Use personal protection devices as necessary and maintain proper ergonomic positioning relative to equipment or machines, raw materials and production products
- Set up, inspect and adjust work equipment prior to shift start
- Set up equipment to meet specifications in work instructions
- Inspect tools, equipment and surrounding work area
- Adjust equipment to meet and maintain specifications in work instructions
- Notify appropriate individual of potential problems with equipment or machine function, need for routine maintenance, or concerns about unusual sounds, vibrations, smells or production errors
- Produce products that meet or exceed quality, volume and cost requirements
- Observe production rate as compared to scheduled or projected rate, quantity or volume, and modify as necessary; notify appropriate individual of potential delays, under-production or potential additional capacity
- Monitor production quality, including the inspection of parts and products, and troubleshoot if necessary to improve quality and
- Perform product finishing according to production protocols
- Document appropriate information, such as product quality parameters, lot numbers or other relevant information
- Clearly and openly communicate concerns about quality or quantity of production with appropriate individual and colleagues in the production chain
- Participate in Lean Manufacturing activities such as 5S and Kaizen events to help establish new norms after continuous improvement has taken place
- Use multiple gauges and other items such as surface plates with dial indicators to monitor product quality
- Gain working knowledge of Mechatronics
- Understand use and be able to safely use hand tools and gauges required in area of work.
- Understand basic AC electricity and basic DC electricity.
- Successfully wire basic circuit board to power a lightbulb at 110 volts.
- Successfully build pipe board to force air to gauge with minimal to no leaks.
- Assemble and successfully program KUKA Lego TM robot.
- Understand the basics of PLC Programming and its multiple uses throughout the Plant
- Gain working knowledge of Repair
- Understand and safely use necessary repair tools in the work area.
- Understand and properly use diagnostic tools in the work area.
- Successfully identify all components of vehicle in the work area.
- Successfully use software and warehouse layout to locate parts needed for repairs in the work area.
- Successfully locate vehicles in yard that are scheduled to be moved for repair work.
Certifications
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