Welder

Hybrid-based
ONET: 51-4121.00

3

Years

42

Skills

435h

Related instructions

6000h

On-the-job training
Classroom instruction topics
  • Industrial Safety
  • Physical Metallurgy
  • MS Office for Professional Staff
  • Welding I
  • Oxy-Fuel, Welding, Plasma Cutting and Brazing
  • Customer Service
  • Shielded Arc Welding
  • Workplace Writing
  • Metal Inert Gas Carbon Steel Welding
  • Gas Tungsten Arc
On-the-job training
  • Total Monthly OJT Hours
  • Operate welding equipment.
    • Weld components in flat, vertical, or overhead positions.
    • Recognize, set up, and operate hand and power tools common to the welding trade, such as shielded metal arc and gas metal arc welding equipment.
    • Weld separately or in combination, using aluminum, stainless steel, cast iron, and other alloys.
    • Select and install torches, torch tips, filler rods, and flux, according to welding chart specifications or types and thicknesses of metals.
    • Ignite torches or start power supplies and strike arcs by touching electrodes to metals being welded, completing electrical circuits.
    • Guide and direct flames or electrodes on or across workpieces to straighten, bend, melt, or build up metal.
  • Maintain safety.
    • Operate safety equipment and use safe work habits.
  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
    • Examine workpieces for defects and measure workpieces with straightedges or templates to ensure conformance with specifications.
    • Check grooves, angles, or gap allowances, using micrometers, calipers, and precision measuring instruments.
  • Select production equipment according to product specifications.
    • Select and install torches, torch tips, filler rods, and flux, according to welding chart specifications or types and thicknesses of metals.
    • Determine required equipment and welding methods, applying knowledge of metallurgy, geometry, and welding techniques.
  • Adjust equipment controls to regulate gas flow.
    • Connect and turn regulator valves to activate and adjust gas flow and pressure so that desired flames are obtained.
  • Ignite fuel to activate heating equipment.
    • Ignite torches or start power supplies and strike arcs by touching electrodes to metals being welded, completing electrical circuits.
  • Determine metal or plastic production methods.
    • Determine required equipment and welding methods, applying knowledge of metallurgy, geometry, and welding techniques.
  • Mark products, workpieces, or equipment with identifying information.
    • Mark or tag material with proper job number, piece marks, and other identifying marks as required.
  • Monitor equipment operation to ensure that products are not flawed.
    • Monitor the fitting, burning, and welding processes to avoid overheating of parts or warping, shrinking, distortion, or expansion of material.
  • Operate grinding equipment.
    • Chip or grind off excess weld, slag, or spatter, using hand scrapers or power chippers, portable grinders, or arc-cutting equipment.
    • Clean or degrease parts, using wire brushes, portable grinders, or chemical baths.
    • Grind, cut, buff, or bend edges of workpieces to be joined to ensure snug fit, using power grinders and hand tools.
  • Clean workpieces or finished products.
    • Prepare all material surfaces to be welded, ensuring that there is no loose or thick scale, slag, rust, moisture, grease, or other foreign matter.
  • Trim excess material from workpieces.
    • Chip or grind off excess weld, slag, or spatter, using hand scrapers or power chippers, portable grinders, or arc-cutting equipment.
  • Heat material or workpieces to prepare for or complete production.
    • Preheat workpieces prior to welding or bending, using torches or heating furnaces.
  • Align parts or workpieces to ensure proper assembly.
    • Align and clamp workpieces together, using rules, squares, or hand tools, or position items in fixtures, jigs, or vises.
  • Design templates or patterns.
    • Develop templates and models for welding projects, using mathematical calculations based on blueprint information.
  • Mount materials or workpieces onto production equipment.
    • Position and secure workpieces, using hoists, cranes, wire, and banding machines or hand tools.
  • Notify others of equipment repair or maintenance needs.
    • Detect faulty operation of equipment or defective materials and notify supervisors.
  • Watch operating equipment to detect malfunctions.
    • Detect faulty operation of equipment or defective materials and notify supervisors.
  • Melt metal, plastic, or other materials to prepare for production.
    • Melt and apply solder along adjoining edges of workpieces to solder joints, using soldering irons, gas torches, or electric-ultrasonic equipment.
    • Melt and apply solder to fill holes, indentations, or seams of fabricated metal products, using soldering equipment.
  • Solder parts or workpieces.
    • Melt and apply solder along adjoining edges of workpieces to solder joints, using soldering irons, gas torches, or electric-ultrasonic equipment.
    • Melt and apply solder to fill holes, indentations, or seams of fabricated metal products, using soldering equipment.
  • Clean production equipment.
    • Clean or degrease parts, using wire brushes, portable grinders, or chemical baths.
  • Operate firefighting equipment.
    • Use fire suppression methods in industrial emergencies.
  • Reshape metal workpieces to established specifications.
    • Grind, cut, buff, or bend edges of workpieces to be joined to ensure snug fit, using power grinders and hand tools.
    • Repair products by dismantling, straightening, reshaping, and reassembling parts, using cutting torches, straightening presses, and hand tools.
  • Cut industrial materials in preparation for fabrication or processing.
    • Grind, cut, buff, or bend edges of workpieces to be joined to ensure snug fit, using power grinders and hand tools.
  • Disassemble equipment for maintenance or repair.
    • Repair products by dismantling, straightening, reshaping, and reassembling parts, using cutting torches, straightening presses, and hand tools.
  • Repair parts or assemblies.
    • Repair products by dismantling, straightening, reshaping, and reassembling parts, using cutting torches, straightening presses, and hand tools.
  • Operate metal or plastic forming equipment.
    • Operate metal shaping, straightening, and bending machines, such as brakes and shears.
  • Assemble temporary equipment or structures.
    • Set up and use ladders and scaffolding as necessary to complete work.
  • Shape metal workpieces with hammers or other small hand tools.
    • Hammer out bulges or bends in metal workpieces.
  • Review blueprints or other instructions to determine operational methods or sequences.
    • Analyze engineering drawings, blueprints, specifications, sketches, work orders, and material safety data sheets to plan layout, assembly, and operations.
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